Learn Industrial Engineering the practical way
Free articles, Excel templates and calculators on IE, Excel and the garments industry - written from real factory experience.
MerchandisingThe garment merchandiser: role, skills and the export order flow
What a merchandiser does from enquiry to payment, the ten steps of an export order, the documents at each step, and the habits of a good merchandiser.
UtilityWater, ETP and fire safety systems: what every manager should know
The steps of effluent treatment, the main parts of a factory fire system, which extinguisher to use on which fire, and the checks buyers and inspectors look for.
UtilityElectrical power in a garment factory and how to save energy
Grid, substation, generator and distribution in a single-line view, power factor, load balancing, and the energy savings that pay back fastest - servo motors and LED lights.
UtilitySteam and boiler system for ironing and finishing
How steam reaches the irons, why water treatment, steam traps and condensate return matter, the daily boiler safety checks, and where steam is wasted.
UtilityCompressed air in a garment factory: system, leaks and savings
From compressor to machine: receiver, dryer, filters, ring main and FRL units, the real cost of air leaks, and a leak-hunting routine.
UtilityUtilities in a garment factory: power, air, steam, water and safety
What each utility supplies, which departments depend on it, what the utility team checks every day, and why utility cost belongs in your cost per minute.
MaintenanceMachine history cards, machine inventory and spare-parts control
What to record for every machine, how to set min/max levels for fast-moving spare parts, and how these records cut downtime and parts cost.
Cutting section interview questions: marker, consumption, shrinkage and fusing
38 common questions for cutting and IE roles - CAD, marker efficiency, marker types, cut plan, size set and bulk cutting, shrinkage and shade, fabric relaxation, fusing and cutting manpower - answered simply.
MaintenanceMaintenance KPIs: MTBF, MTTR, downtime and machine availability
How to calculate MTBF, MTTR, availability and downtime %, a worked example for one sewing line, and a weekly maintenance report layout.
Calculators for everyday IE work
Target, efficiency, line balancing, man machine ratio, machine requirement and time study.
Templates & guides
Excel, PDF and Word files, ready to use. Files marked 🔒 are for members.
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