Store & Inventory
Receiving, inspection, bin locations, FIFO, inventory control and order reconciliation.
Material issue, leftover return and order reconciliation
Issuing fabric and trims against requisitions, controlling extra issues, returning leftovers, and closing each order with a fabric and trims reconciliation.
Inventory control: ABC analysis, reorder level and cycle counting
Sort items by value with ABC analysis, set reorder and maximum levels for running items, and keep stock accurate with cycle counts instead of one big yearly count.
Store layout, bin locations and FIFO
How to lay out racks and aisles, give every location an address, keep bin cards, store fabric rolls safely and make FIFO work in practice.
Receiving and inspecting fabric and trims: 4-point system and trim checks
How to receive and inspect fabric rolls with the 4-point system, calculate points per 100 square yards, check trims against the trim card, and handle rejects.
Store and warehouse in a garment factory: what it does and why it matters
Fabric store, trims (accessories) store, finished goods warehouse and machine-parts store - the material flow, the documents at each step, and the store KPIs.