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Lean & Six Sigma

5S, SMED, kaizen and problem solving applied to sewing lines.

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Kanban is a visual pull system that controls WIP and improves flow.

Kaizen is the Japanese philosophy of continuous small improvements by everyone, every day.

5 Why is a simple but powerful method to find the real root cause of a problem.

Root cause analysis finds the real cause behind problems so they do not repeat.

Fishbone diagram helps find all possible causes of a problem in one view.

5S is a workplace organization method that improves safety, quality, and productivity.

Separate internal and external work to cut the time lost when a line changes style.

Sort, Set in order, Shine, Standardise, Sustain - with practical examples for sewing lines.